Common problem *typical Ford quality/tolerances) . Open up the hole with a file, dremel, etc, then touch up the paintI picked up a DIY roof rack kit for my 2020 transit 250 and when I popped off the front passenger side cover, the mounting nut is pushed forward roughly a half inch and tilted 10-15 degrees. It's clearly welded into the rib wrong.
Not sure how to move forward. Fabrication isn't really my strong suit and I'm pretty sure the dealer won't fix it. It's inside a rib so I'm not even sure I could get in there.
Any suggestions would be appreciated. Thanks!
Here are a few threads, there are many others if you search the forum.
Roof threads don’t line up
"Groot" | 148" HR 4x4 Camper Conversion
BUILD THREAD: Miracle Whip