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PJ's Camper Van: 2nd Row Seats and Leather Front Seats

8137 Views 15 Replies 5 Participants Last post by  pjtezza
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Based on our experience with our 26' Tioga RV, IMO, the design of the 2nd row seats should be a higher priority than given in most camper van designs. I spent a lot of time in our RV's (uncomfortable) dinette seats. The 2nd row also comes into play if you want to take more than just 1 friend on your adventures! I bought some sweet 2nd row leather seats off Craigslist and designed a lot of the rest of the van around them.

Because these seats come from a minivan, when anchored properly to the van's frame and supplied with proper seat belts, they should be a lot safer than a typical RV sleeper sofa with lap belts. They are very comfortable - they recline and have dual armrests. My current design allows the seats to be easily changed from being mounted longways to mounted across as I believe that passengers generally prefer to be facing forward.

I really liked the the black leather on the minivan seats. The original cloth front seats were not great and they stained easily. There is a company here that does amazing aftermarket leather seats. I had them recover the front seats to match the 3rd row. There is a before and after pic below.

I bought 4 point racing seatbelts. I discovered that I could get away with using 3 mounting points - 2 on the sides and 1 behind the seat (see pics). For each seatbelt, I used 2 of the biggest bed bolts I could find (see pics) and one of the original seatbelt mounting points for the 3 mounts. My 2 bed bolt mounting points probably wouldn't pass the 4000 pound NHTSA requirement, but I'm confident they are much, much stronger than what was in the rear seats of my Tioga RV. I mounted the row to the floor of the van with 2" structural aluminum angle and more bed bolts and bolts to attach the seats to the aluminum angle (see pics). With 4 x 2,600 pound attachments points each, the seat attachments are probably good for 4,000 pounds.

I have more tips for anybody trying to replicate this - just let me know and I'll write more and/or answer questions. The most important tip regarding the use of bed bolts is to watch the clearance on the gas tank carefully. As supplied, the bed bolts were clear of the tank, but just barely. Eventually, I decided that the bed bolts had to be cut shorter to provide more clearance. My tip is to choose the final length of the bed bolts before you do the final install and replace the gas tank!

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Hello PJ I'm a new member and new Transit owner in the process of designing and building my camper van. I bought a set of Sienna seats from Craigslist and thinking about doing something just like yours, mounting the seats side way (when traveling with just me and my wife) and re-arrange to forward facing when traveling with our 2 adult children. I'm very interested in the detail of your build. Do you have more photos? Particularly interested in how you mount the angle to the seat's bottom structure, how you mount the base angle to the floor, and how you convert to forward facing. I'm mechanically inclined, just bought a welding machine from Harbor Freight, but never weld before. Thank you.
Hi! I think I explained about using the bed bolts, angles and bolts in the angles to secure the seats onto the angles in my post above. Can you see those photos? You will have to lower the gas tank to secure the bed bolts. That is also helpful when figuring out where to drill the holes for the bed bolts. You will probably want to take the gas tank out completely if you are going to add bed bolts for the forward mounting position. I cut quite a bit off the bed bolts to make them shorter to keep them away from the gas tank. I installed the bed bolts between the ribs. To bring the top of the bed bolts flush with the ribs, I used large, thick washers. I cut an arc out of two sides of the large washers so they fit perfectly between the ribs.
I'm sorry it's not clear to me how the seats are mounted to the angles. I'm slow. Did you position the bed bolts at the exact location of the Toyota seat latches and latch them in? And the seats can be removable by just unlatching it, using Toyota latching mechanism? If that works that's really clever. I was thinking I'd have to weld or drill holes to mount brackets to the seat frame somehow.
I'm sorry it's not clear to me how the seats are mounted to the angles. I'm slow. Did you position the bed bolts at the exact location of the Toyota seat latches and latch them in? And the seats can be removable by just unlatching it, using Toyota latching mechanism? If that works that's really clever. I was thinking I'd have to weld or drill holes to mount brackets to the seat frame somehow.
Never mind I think I got it now. Didn't know what a bed bolt was - I thought it's just an "eye" bolt. It makes sense now. So the seats just latch onto those long bolts that you mount side way along the angle? What size bolt is that? I imagine it needs to be strong enough for the force. Thanks.
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