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Meet Mr. Pickles

23114 Views 61 Replies 17 Participants Last post by  Dotar
I've documented a few details of my build in my intro post but want to get it here where is belongs.

Meet Mr. Pickles

Born in 2015, Mr. Pickles is the lightest (150) of the three brothers but is the second tallest (148" wb, standard). He was named Mr. Pickles for his green color.

The Van:
2015 Ford Transit 150 Cargo 148" Medium Roof - Green Gem Metallic
- windows all the way around with front row flip outs
- 3.7 V6
- dual battery option

For the build we wanted to keep it minimalist/simplistic as possible without being uncomfortable. We figured it is better to get plenty of trips under our belt to assess our needs. Additionally, we like looking at what others did and learn from their experiences. I think the more important consideration for the simplist approach was time/money/skills. I don't have much of the three (or the tools) to do a build like some of the others.

Build details: so far and preliminary...
***RB Components Sleeper Sofa - at first I was going to build a platform bed but after seeing another Transit at Doheny with the Sleeper Sofa, I scrapped the platform bed.
***Maxxair Maxxfan Deluxe 4 Speed
***The roof is sprayed with Linex in a grey (light as possible) to protect the roof // keep from having to wax it and hopefully not be as hot as the dark green paint. The previous owner lost a battle with some branches or a carport so aesthetically this looks much better. Further, it sealed up any compromised caps from water entering.
***ARB 48Q(?) cooler. We love making Acai bowls for breakfast. Right now it's plugged in to the cigarette lighter but I want to get a Dc Outlet wired up full time so the cooler will always be live.
***Passenger swivel seat - this was totally a want vs need situation but I moved quickly in it solely for the fact that I think it is rad. It does open the van up when hanging inside.
***BedRug VanTred floor mat was ordered on Black Friday. The vantred looked like an easy solution to replacing the factory mat and the padding underneath. My hope is that it will insulate somewhat better and that the floor ridges won't be as noticeable when walking in the van. We will likely use an area rug for decor too.

Still to do:
***Tinted Windows - limo tint across all back and side windows while the windshield will be equipped with Air80. I may but Air80 on the driver and passenger windows. Tint was quoted nearly $1k so I'm a bit slow to move on this. I need to shop it more.
***Surfboard rack - I built a nice surfboard rack that holds 3+ shortboards and am planning to use magnets to attach it to the side of my van (just below my first driver's side rear window. It holds my shortboards vertically and works perfectly. However I may use rivinuts to mount it. For our longboards I either hang them from the ceiling or the floor.
***Cargo Net - I scrapped my initial set up (harbor freight stretchy cargo nets) and am going to order nylon/polyester webbing for my cargo nets. One for the roof (above the sofa) to utilize vertical space (blankets, towels, pillows, etc.) over our sofa sleeper. It can be removed (or the things in the net can be) with ease to gain the space back if we need need the space. Ill also put a cargo net up behind the driver and passenger seats to keep our dog from trying to ride shotgun. Our mini-aussie is spoiled enough; she doesn't need to sit on our laps while driving.
***Installing a shower rod and front curtains for privacy. Or installing a curtain track to contour around the seats so we can still use the swivel seat when parked. While we have a windshield shade we use when parked, we want would like less light while sleeping and less visibility from the front windows. We are still debating between curtains in the back since the window tint will make it dark enough at night and we aren't worried about stealth. My parents' RV has nice blinds but I'm trying to stay clear of those since they're costly. What was your approach to curtains or blinds?
**Insulation - the van got chilly in a camping trip to norcal. I need to insulate the roof and lower side walls. Advice?

Some of our Destinations (in no particular order):
California Coast - we love surfing and cycling so anywhere from San Diego County all the way to Humboldt County offers waves and some pavement to enjoy.
Yellowstone - one of the many national parks we want to check out. I heard about some amazing hot springs nearby as well. We will also visit a friend in Ennis, Montana for some fly fishing.
Yosemite - pretty much all the staples of CA our on our list. I haven't been to Yosemite for 25 years or so.
Lake Tahoe - I'm the Chevy Chase of sledding. My girlfriend snowboards worse than I sled. Our van would get to cold in winter but summer rides around the lake are in order.
Grand Canyon - Solely to see where Joe Dirt's parents abandoned him.
Banff National Park - why not EH!
Vancouver, British Columbia - see above EH!
Pacific Northwest/PDX - since we are going to Canada, we will have to drive back south so why not stop in bicycle friendly Oregon, get some coffee in WA. Coos Bay is on the radar too. As is crater lake (to ride our bike around it).
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Pictures are worth 1000 words...

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Window covers are easy. Use Reflectix.

5th item down in this link:

http://www.ortontransit.info/otherpage3.php
Looks like the start of a nice build.

Insulation and window coverings can be done any of 1000 ways, you will find many opinions and much debate. Who knows what really works. I went with thinsulate, it is rated r5 which I think is decent. You will lose a lot of heat through your glass, window coverings that insulate would do well for you.

I plan to install rv style shades in my van for summer comfort/privacy.
Looks like the start of a nice build.

Insulation and window coverings can be done any of 1000 ways, you will find many opinions and much debate. Who knows what really works. I went with thinsulate, it is rated r5 which I think is decent. You will lose a lot of heat through your glass, window coverings that insulate would do well for you.

I plan to install rv style shades in my van for summer comfort/privacy.
My wife and I were drifting around in an IKEA store the other day. I had previously relayed to her that the pleated folding shades for van windows like the ones our old econoline hi-riser had when we bought it used were actually quite expensive. If I remember correctly typically over $100 per window.

Accordingly it sharpened her eyes such that there in the IKEA store she spotted some pleated window shades that appear to be virtually the same functionally except for the guides that run down the sides of the RV designed style.

When the time comes we fully intend to use them for a small fraction of the cost.
Window covers are easy. Use Reflectix.

5th item down in this link:

http://www.ortontransit.info/otherpage3.php
Seems straight forward - thanks for the tip and details. Will it help keep the inside cool when it's hot outside?
@klp @BabyBuffy - I think some kind of RV shade would look the best. I think the IKEA route is a smart call. I'm trying to source a small, metal IKEA overhead cabinet to run the length of the segment behind the slider to the rear door.

On my last van - 2001 Ford e250 - it was set up for moto. I used thin - prolly 1/8" - board and coated it with Linex. I put some insulation behind it and then screwed it in with sheet metal screws. I'm thinking of a similar set up on the ceiling in this van.
Seems straight forward - thanks for the tip and details. Will it help keep the inside cool when it's hot outside?
Probably of some value. Small area relative to the rest of the van surface. Blocks of polyiso would be better but then you have to find a place to store them.
For overhead cabinets on the back passenger side I am thinking of something like this: http://m.ikea.com/us/en/catalog/products/art/70328669/
I am enjoying the pickle! Loving it! Made some progress but still much more to go and do. I got my ARB cooler, I bought a long (60" x 18" or so) table from Walmart, installed a RB components helmet bay for a shelf/cabinet. I just purchased a Enerplex y1200 solar generator too! I bought it and a 40W solar panel to power the computer/hotspot/phone etc. when I am working. im sotked to give it a go and will let everyone know my experience with it.

i got a new job at the beginning of the year so i been working lots. need to get in the van and on the road to catch these last swells before spring hits.
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Hi guys - I'm not very good at keeping my build thread up to date but I wanted to share with you some of my latest...


Got some Bella window covering they do a good job so far i think i was an early iteration of the magnetic covers so im sure later adopters do an even better job
Installed a RB components helmet bay for a shelf - galley cabinet will go underneath it, behind driver seat
Purchased an additional Enerplex 45W solar panel - he two i have, when hooked to the enerplex with good sun power my cooler and laptop with no battery consumption

Next project - van galley -- see pic

Still do to - using thinsulate on the roof then get some 1/8 or so thick facia board to make my cieling

I need to get some pics up soon

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Today my Wet Okole seat covers were installed. A little pricey but the fit and finish is nice. They are comfortable too. I was a little bummed at first because I didnt realize that the non-piping seat covers didnt come in the color I chose - by default they are black with a selected color inside - I chose grey which looks nice but I was expecting all grey. Oh well.

They add an element of cushion to the covers plus i can be wet and not worry about the seats being damaged.

Overall very pleased with how these look! Will post pics later today!



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Here are a few more pics of the inside with the rb components sofa sleeper, helmet bay shelf for overhead storage, and a look at how dark it is with all the window covers up during the day. I was able to keep my jack in factory location with the swivels r us installed.


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For additional lighting I am going to install 4 more factory led lamps in the two ribs that do not have any lights as shown in pics. I'll be copying another members method of putting the spst switch on the column between the passenger door and sliding door.


My insulation plan is still in the design and evaluation stage. Since no amount of insulation will keep my van cool enough to leave my dog I'm still debating the pros and cons of various types, the r values, and more importantly costs. My father has some enerflex radiant barrier and some r-3 insulation designed for hardwood flooring. Both of which would be free!


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Had some spare time today and was feeling inspired and motivated after a couple fun day trips down to the beach. Had a couple opportunities to see some other builds and assess the effort and energy I'd need to build my galley.

I AM NOT A CARPENTER! But I like to work with my hands and tinker with things. I borrowed my neighbors chop saw and a "90 L" and went to town.

I am using 2x2s for the frame - 80/20 would have been great but inconvenient to source.

I will use the thinnest finish grade ply - I think 3/8 or 5/16 or some combination of ply for structural support - for the front and back, top and bottom, as well as the sides.

The layout will consist of a bay on the lower left side for my arb cooler to slide in and out of. The lower right side will be a cabinet to keep my solar generator and other items. The cabinet will have one shelf. Above the bay and cabinet will be a drawer on each side. The drawer and cabinet design are still in the air but my preference is flush mount.

Finish dimensions are (approximately including ply):
L (fore x aft) - 39.75"
H (ceiling x floor) - 36.75" (38" once counter top is installed)
D (side x side) -30.75"
- Linex in grey to match interior
- Locking hardware so door and drawers don't open while motoring down the road





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Nice work so far! I like those wheels on the bug.

My insulation plan is still in the design and evaluation stage. Since no amount of insulation will keep my van cool enough to leave my dog I'm still debating the pros and cons of various types, the r values, and more importantly costs. My father has some enerflex radiant barrier and some r-3 insulation designed for hardwood flooring. Both of which would be free!
You sure about no amount of insulation able to keep the van cool enough to leave your dog in? I do see you have a lot of disadvantages in that regard. I went with a white van to minimize heat gain. Windowless cargo to maximize insulation. I realize living bodies inside will cause thermal gain regardless of insulation so venting is planned. And your climate of course. I guess we'll see if it works. I'm not one of the engineers on the forum so I'm going by gut, not equations. Backup plan is a portable generator on a hitch rack and a portable double duct AC.
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Eiko - I'm in SoCal with a dark green van with Windows all around so it gets pretty toasty inside from June to September.

I recently learned of hytech paint with some thermal properties - apparently it works by using ceramic balls. I saw a post of ortons that he used it or something similar. I hope to explore that route since its 50$ a gallon and two or three gallons will handle my interior.

My father has some R3 that I can have. He also has some radiant barrier. Both would be free. I think thinsulate is probably the most proven. My concern with thinsulate and it being 1.5-1.75" thick is that there will not be much [air] gap between it and the veneer ply I'll use for my ceiling.

My friend had a 12v or some battery operated ac unit last weekend at the beach. He left his two dogs in his silver cargo (dodge pro master 6' roof). He has his ceiling insulated with R5 poliyso and covers with fence boards. He didn't have any reservations with leaving dogs inside while we surfed.
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thinsulate doesn't need an air gap. Only radiant barrier (reflective) insulations do.
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