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DIY Ball Joint Removal/Install Tool

15K views 5 replies 6 participants last post by  spin-dry  
#1 ·
Seems like ball joint threads are scarce here so here's my contribution. I made a ball joint tool based on a design by @txtoth. No heat, no sketchy setups, and no BFH. It doesn't need as tall of a setup area as the Ford tool, so it might work with the knuckle in situ if you're willing to use a big wrench instead of an impact. The design works around a 1/2" thick steel plate that should allow for install as well removal by swapping all nuts to the other side of the plate and driving the M10 nuts instead, but I haven't tested it yet.



Materials
  • 1/2" x 3" x 6" steel plate from SendCutSend, $32.16
  • M10-1.5mm x 1m grade B7 threaded rod from Grainger, $21.94
  • M10-1.5mm flange nuts from Ace Hardware, $1.97
  • Existing ball joint nut, $0

Conclusion
I'm an engineer by day so this was a fun exercise. Its was overkill for my application, but it was still wearing out pretty quickly. Total material cost is $56.07; more than what @txtoth spent, but still beats the Ford tool in price. I might've gotten away with thinner steel by bending flanges in it for rigidity; cost would've been more or less the same given SendCutSend's order minimum.

For repeated use, I would use tougher materials all around: bent chromoly steel plate and grade 10.9 nuts and threaded rods. A big washer under the ball joint nut might keep the plate from wearing as quickly.


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#4 ·
This was super helpful, I have a bad passenger ball joint that needs to get replaced. I have a '22 VC lifted AWD and its bad after 40k-ish miles. REALLY bad.

For those who want to do this, SendCutSend has an online template you can use that makes this really easy, just put in the numbers below and you can have an order placed in 10min. $36 and delivered in 3 days, these guys rock.

Here's the ball joint dimensions I used:

The bolt holes are 90mm/3.5in center-to-center apart.
I used 15mm for each bolt hole for some 'wiggle' room, it's a bit big but will work. I'd go a bit smaller on these, maybe 12mm (M10 = 10mm).
I used 22mm for the center hole, again a bit big.

This is the steel and final size, the template auto sizes:

HR A36/1008 Mild Steel (.500")
166.2 x 76.2 mm
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