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Discussion Starter #1
2015 Transit-250 3.5L 36k
Van died today while driving. Replaced the Fuel Pump Relay Module and it started up and acted fine. Went for a 2 mile drive and all was good. Shutoff for 10-15 minutes and went to go for a trip. Engine fired, stuttered and died. Forscan DTC says Code: P0230 - Fuel Pump Primary Circuit
Additional Fault Symtom:
-Circuit Short To Ground Or Open
Status:
- previously set DTC - Not present at time of request
-malfunction indicator lamp is off for this DTC
Module: Body Control Module

Can anyone give me a general area to start checking? My service manual and wiring manual are on order.
 

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Discussion Starter #2
Left it off for 30 minutes and now it acts like it is fine again. I did notice when I rev it while in park it will not go higher than 3,750rpm. I data logged in Forscan nearly all of the PCM fuel parameters. I could send them as an attachment if it will help.
 

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Discussion Starter #4
Hmmm might be worth trying the disconnect ECM blow out connectors dialectric grease trick
I might give that a try. I fired it up again and it ran “normal”. No warnings, no DTC alerts, and never died. Nervous to take it anywhere.
 

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Discussion Starter #6
Took it for a drive today and it drove fine. However when I went to restart in started and then died. Scanning with forscan this is everything I got after it would not restart:
I am wondering it the after market radio install is causing the issue. Addtional help is greatly appreciated.

(WARN) [12:16:27.705] Checking COM3...
(OK) [12:16:29.689] Connection to adapter has been established: COM3
(OK) [12:16:29.689] Adapter: OBDLink EX r1.0 STN2230 v5.1.3 (ELM327 v1.3a)
(OK) [12:16:29.914] Connection to vehicle has been established
(OK) [12:16:32.424] Vehicle: Ford Transit EcoBoost Gasoline Turbocharged Direct Injection 3.5L 2015 ( 2015 MY ), VIN: 1FT*********29466
(OK) [12:16:32.933] Found module: PCM - Powertrain Control Module
(WARN) [12:16:33.236] DTCs in PCM: P00C6:00-AE, P025A:00-64, U0109:00-64
(OK) [12:16:33.349] Found module: OBDII - On Board Diagnostic II
(WARN) [12:16:33.794] DTCs in OBDII: P00C6-C, P025A-P
(OK) [12:16:33.795] Found module: SASM - Steering Angle Sensor Module
(OK) [12:16:33.891] Found module: ABS - Antilock braking system
(WARN) [12:16:34.355] DTCs in ABS: U0422:68-08, U0100:00-08, U0101:00-08
(OK) [12:16:34.401] Found module: RCM - Restraint Control Module
(WARN) [12:16:34.467] DTCs in RCM: U0100:00-08
(OK) [12:16:34.906] Found module: BdyCM - Body Control Module
(WARN) [12:16:35.066] DTCs in BdyCM: B1095:14-08, B1096:14-08, P0230:14-08
(OK) [12:16:37.082] Found module: IPC - Instrument Panel Control Module
(WARN) [12:16:38.447] DTCs in IPC: P1607:82-28, U0101:00-28, U0100:00-28




===PCM DTC P00C6:00-AE===
Code: P00C6 - Fuel Rail Pressure Too Low - Engine Cranking (Bank 1)

Status:
- DTC Present at Time of Request
- Malfunction Indicator Lamp is On for this DTC

Module: Powertrain Control Module

===END PCM DTC P00C6:00-AE===

===PCM DTC P025A:00-64===
Code: P025A - Fuel Pump Module A Control Circuit / Open

Status:
- DTC Maturing - Intermittent at Time of Request
- Malfunction Indicator Lamp is Off for this DTC
- Test not complete

Module: Powertrain Control Module

===END PCM DTC P025A:00-64===

===PCM DTC U0109:00-64===
Code: U0109 - Lost Communication With Fuel Pump Control Module A

Status:
- DTC Maturing - Intermittent at Time of Request
- Malfunction Indicator Lamp is Off for this DTC
- Test not complete

Module: Powertrain Control Module

===END PCM DTC U0109:00-64===

===OBDII DTC P00C6-C===
Code: P00C6 - Fuel Rail Pressure Too Low - Engine Cranking (Bank 1)

Status:
- Confirmed - malfunction is confirmed

Module: On Board Diagnostic II

===END OBDII DTC P00C6-C===

===OBDII DTC P025A-P===
Code: P025A - Fuel Pump Module A Control Circuit / Open

Status:
- Pending - malfunction is expected to be confirmed

Module: On Board Diagnostic II

===END OBDII DTC P025A-P===

===SASM DTC None===
Successful DTC reading, no error codes found

Module: Steering Angle Sensor Module

===END SASM DTC None===

===ABS DTC U0422:68-08===
Code: U0422 - Invalid Data Received From Body Control Module

Additional Fault Symptom:
- Event Information

Status:
- Previously Set DTC - Not Present at Time of Request
- Malfunction Indicator Lamp is Off for this DTC

Module: Antilock braking system

Freeze Frame :
-GLOBTIM: 185717360 s - Global real time
-TOTDIST: 58572.0 km - Total Distance
-MAINECUV: 11.75 V - Main ECU voltage supply
-POWER_MODE: Running - Power Mode Status
===END ABS DTC U0422:68-08===

===ABS DTC U0100:00-08===
Code: U0100 - Lost Communication With ECM/PCM A

Status:
- Previously Set DTC - Not Present at Time of Request
- Malfunction Indicator Lamp is Off for this DTC

Module: Antilock braking system

Freeze Frame :
-GLOBTIM: 185717357 s - Global real time
-TOTDIST: 58572.0 km - Total Distance
-MAINECUV: 11.75 V - Main ECU voltage supply
-POWER_MODE: Running - Power Mode Status
===END ABS DTC U0100:00-08===

===ABS DTC U0101:00-08===
Code: U0101 - Lost Communication with TCM

Status:
- Previously Set DTC - Not Present at Time of Request
- Malfunction Indicator Lamp is Off for this DTC

Module: Antilock braking system

Freeze Frame :
-GLOBTIM: 185717357 s - Global real time
-TOTDIST: 58572.0 km - Total Distance
-MAINECUV: 11.75 V - Main ECU voltage supply
-POWER_MODE: Running - Power Mode Status
===END ABS DTC U0101:00-08===

===RCM DTC U0100:00-08===
Code: U0100 - Lost Communication With ECM/PCM A

Status:
- Previously Set DTC - Not Present at Time of Request
- Malfunction Indicator Lamp is Off for this DTC

Module: Restraint Control Module

===END RCM DTC U0100:00-08===

===BdyCM DTC B1095:14-08===
Code: B1095 - Wiper On / Off Relay

Additional Fault Symptom:
- Circuit Short To Ground Or Open

Status:
- Previously Set DTC - Not Present at Time of Request
- Malfunction Indicator Lamp is Off for this DTC

Module: Body Control Module

===END BdyCM DTC B1095:14-08===

===BdyCM DTC B1096:14-08===
Code: B1096 - Wiper High/Low Relay

Additional Fault Symptom:
- Circuit Short To Ground Or Open

Status:
- Previously Set DTC - Not Present at Time of Request
- Malfunction Indicator Lamp is Off for this DTC

Module: Body Control Module

===END BdyCM DTC B1096:14-08===

===BdyCM DTC P0230:14-08===
Code: P0230 - Fuel Pump Primary Circuit

Additional Fault Symptom:
- Circuit Short To Ground Or Open

Status:
- Previously Set DTC - Not Present at Time of Request
- Malfunction Indicator Lamp is Off for this DTC

Module: Body Control Module

===END BdyCM DTC P0230:14-08===

===IPC DTC P1607:82-28===
Code: P1607 - MIL Output Circuit

Additional Fault Symptom:
- Alive/Sequence Counter Incorrect/Not Updated

Status:
- Previously Set DTC - Not Present at Time of Request
- Malfunction Indicator Lamp is Off for this DTC

Module: Instrument Panel Control Module

Freeze Frame :
-REALTIME: 185717359 s - Total time ECU has been active
-DIST_TOT_VEH: 58572.0 km - Total Vehicle Distance
-MAINECUV: 11.75 V - Main ECU voltage supply
-PWR_MODE_QF: Eval in Progress - Power Mode Quality Factor
-PWR_MODE_KEY: error - Power Mode Key State
===END IPC DTC P1607:82-28===

===IPC DTC U0101:00-28===
Code: U0101 - Lost Communication with TCM

Status:
- Previously Set DTC - Not Present at Time of Request
- Malfunction Indicator Lamp is Off for this DTC

Module: Instrument Panel Control Module

Freeze Frame :
-REALTIME: 185717358 s - Total time ECU has been active
-DIST_TOT_VEH: 58572.0 km - Total Vehicle Distance
-MAINECUV: 11.75 V - Main ECU voltage supply
-PWR_MODE_QF: Eval in Progress - Power Mode Quality Factor
-PWR_MODE_KEY: error - Power Mode Key State
===END IPC DTC U0101:00-28===

===IPC DTC U0100:00-28===
Code: U0100 - Lost Communication With ECM/PCM A

Status:
- Previously Set DTC - Not Present at Time of Request
- Malfunction Indicator Lamp is Off for this DTC

Module: Instrument Panel Control Module

Freeze Frame :
-REALTIME: 185717358 s - Total time ECU has been active
-DIST_TOT_VEH: 58572.0 km - Total Vehicle Distance
-MAINECUV: 11.75 V - Main ECU voltage supply
-PWR_MODE_QF: Eval in Progress - Power Mode Quality Factor
-PWR_MODE_KEY: error - Power Mode Key State
===END IPC DTC U0100:00-28===
 
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