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Thanks for creating this build thread coguzzi! Similar to you, we have a 4x4 E350 which has been a great rig but we aren't in love with it. We also ordered a similar Transit, build date is Nov 30 and I hope to get it in hand before the new year!

Thanks for letting me know about the Remora Roof Rack, always keen to support local businesses. What are you future plans for your roof rack? I like the idea of being able to expand solar capacity, I think a similar setup to yours, 100W panel would be enough for us. We also have a 180W solar suitcase if needed, are you planning on an awning at all? Have you decided on what kind?

Keep up the great work! We will be doing a coast to coast next summer (I'm in Vancouver) and would love to check out your rig if the environment allows.
 

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thanks for the kind words

I plan to put a box on the roof for inflatable kayak and paddle boards, already have it. also may put a basket up there, that i already have as well. but kind of thinking a deck of some form. rear door ladder and MAYBE tire carrier if i have to (prefer not, but--am putting a lift after all). since i dont need that right now see what comes to market or develop my own. i will still have room for more solar if i need to, but plan to run an exterior portable plug next to my shore power inlet for portable suitcase.

i do plan on an awning. i used to be a fiamma dealer at FWC and like the f45's, but harder to get up here so may try the Thule which looks like a decent copy actually. just trying to spread out my spending and its low priority.

for sure let me know when you head this way
I had not considered using the roof rack as additional storage for gear, I do have an existing Yakima Skybox 18 which I could throw up there but then I would need a ladder to access it. Not sure if we need the extra cargo room yet but we are looking to get an inflatable kayak as well. I believe a tire carrier (and maybe the ladder as well?) will likely negate the ability to fully swing the doors back to secure on the magnets but my E350 doesn't have that feature so not sure how much I will use/miss that feature. Also planning on a lift, I believe the biggest obstacle based on my travel style with the Transit will be ground clearance, I am a firm believer in always having a full size spare but I have not decided on what tire to use yet or where it would be stored (original spot with maybe some mods or a rear tire carrier.
 

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Very nice work! Would you mind explaining the process for the windows?

What ones did you pick?
What is that method of "steaming?" the fabric to to adhesive sheet? It looks very aesthetically appealing to me.
 

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Fantastic work! I'm thinking of doing the same layout for windows. If you kept any of your cardboard templates for your paneling I would be interested in purchasing them when you are done with them.
 
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