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Aaaaahhhhhh!!!!! Does anyone have an actual wiring diagram of the interior lighting on a 2020 T250?
I've read a few threads about adding various switches and/or relays to change the way the silly cargo lights are controlled. In at least one of these threads it says that the lights are ground switched to turn them on/off, and that the 12V power is always on. Not true in my van. I measured power at the light itself, and the blue/white wire at the light is hot (12V). Black is ground. When I depress the pushbutton switch at back doors, the 12V blue/white wire at the light turns off (interestingly, the wires to the back door switch are blue/white on one side, black on the other. No idea what it's actually switching).
There is a 3-position switch at the cab light above the windshield. Here's how it behaves:
"O" position: The the cab/dome light is always off. Open/close the front doors and the cab and cargo lights both stay off. Open the cargo doors, or unlock the cargo doors with remote, and the cargo lights come on but the cab light stays off. Leave cargo doors open & light stays on for 30 minutes, then turns off until door is closed/opened (door switch activated), or unlock again with remote.
"I" position: both cab & cargo lights are always on, even after closing and locking all doors with remote. In this position they will go off in 30 minutes.
Middle position: all lights come on when passenger or cargo doors are opened. Leave the doors open and they turn off in 30 minutes. Close the doors & they go off in a few seconds.
Any time the cargo lights are on, you can turn them on/off with the switch at the back door. After they go off due to timer, switch at back has no effect.
So I have no idea how this thing is wired up.
What I want to do is have it work as it does above, but also be able to turn the lights always-off (no matter what), or always on (no matter what. Timer be damned. If I kill the battery it's my own fault).
After typing this, I think the smart solution is to use a DPDT 3 position switch:
Then add a dimmer between switch and lights so that I can dim any time the lights are on.
Now I just need to figure out exactly where to cut the stock wires, and where to source the 12V (CCP I suppose).
Also, it would be nice to understand how the rear switch is wired. Will it still work after I install the DPDT? My kingdom for a wiring diagram!
UPDATE: I found a wiring diagram. See attached. For the 2020 T250 (148" med roof), there are 2 wires in the wiring harness running from behind driver to back of the van, that are white with blue stripe. Apparently both wires connect to the BCM. When the lights are on, one of the wires has 12V and the other appears to be floating at about 3V. If I toggle the switch the floating line is grounded. So, I believe that the 12V output is feeding power to all of the cargo lights under BCM control, and the other is just signaling to the BCM that you want to turn the lights off. I cut the wire with 12V, and cargo lights went off as expected. Now, I will install a SPDT on-off-on switch (3 connectors). To the left connector I will connect the 12V output from the BCM. To the middle connector I'll connect the power to the lights. To the third connector I'll wire 12V from the battery (fuse block connected to the CCP). Thus, the switch will allow "always on", "always off", and "BCM driven".
I've read a few threads about adding various switches and/or relays to change the way the silly cargo lights are controlled. In at least one of these threads it says that the lights are ground switched to turn them on/off, and that the 12V power is always on. Not true in my van. I measured power at the light itself, and the blue/white wire at the light is hot (12V). Black is ground. When I depress the pushbutton switch at back doors, the 12V blue/white wire at the light turns off (interestingly, the wires to the back door switch are blue/white on one side, black on the other. No idea what it's actually switching).
There is a 3-position switch at the cab light above the windshield. Here's how it behaves:
"O" position: The the cab/dome light is always off. Open/close the front doors and the cab and cargo lights both stay off. Open the cargo doors, or unlock the cargo doors with remote, and the cargo lights come on but the cab light stays off. Leave cargo doors open & light stays on for 30 minutes, then turns off until door is closed/opened (door switch activated), or unlock again with remote.
"I" position: both cab & cargo lights are always on, even after closing and locking all doors with remote. In this position they will go off in 30 minutes.
Middle position: all lights come on when passenger or cargo doors are opened. Leave the doors open and they turn off in 30 minutes. Close the doors & they go off in a few seconds.
Any time the cargo lights are on, you can turn them on/off with the switch at the back door. After they go off due to timer, switch at back has no effect.
So I have no idea how this thing is wired up.
What I want to do is have it work as it does above, but also be able to turn the lights always-off (no matter what), or always on (no matter what. Timer be damned. If I kill the battery it's my own fault).
After typing this, I think the smart solution is to use a DPDT 3 position switch:
- "O" position: always on (power and ground supplied directly from battery)
- "Middle" position: always off (power/ground disconnected)
- "I" position: stock config (power and ground supplied by existing wiring)
Then add a dimmer between switch and lights so that I can dim any time the lights are on.
Now I just need to figure out exactly where to cut the stock wires, and where to source the 12V (CCP I suppose).
Also, it would be nice to understand how the rear switch is wired. Will it still work after I install the DPDT? My kingdom for a wiring diagram!
UPDATE: I found a wiring diagram. See attached. For the 2020 T250 (148" med roof), there are 2 wires in the wiring harness running from behind driver to back of the van, that are white with blue stripe. Apparently both wires connect to the BCM. When the lights are on, one of the wires has 12V and the other appears to be floating at about 3V. If I toggle the switch the floating line is grounded. So, I believe that the 12V output is feeding power to all of the cargo lights under BCM control, and the other is just signaling to the BCM that you want to turn the lights off. I cut the wire with 12V, and cargo lights went off as expected. Now, I will install a SPDT on-off-on switch (3 connectors). To the left connector I will connect the 12V output from the BCM. To the middle connector I'll connect the power to the lights. To the third connector I'll wire 12V from the battery (fuse block connected to the CCP). Thus, the switch will allow "always on", "always off", and "BCM driven".